Grinding Features
Grinding is a method of cutting a workpiece with a grinding wheel as a cutting tool on a grinding machine. The features of this method are:
(1) Since the abrasive grains of the
grinding wheel have high hardness and heat resistance, grinding can process
materials with high hardness, such as hardened steel and cemented carbide.
(2) The characteristics of the grinding
wheel and the grinding machine determine that the grinding process system can
perform uniform micro-cutting, generally ap=0.001~0.005mm; the
grinding speed is very high, generally up to v=30~50m/s; the grinding
machine has good rigidity; using hydraulic transmission, so grinding can
economically obtain high machining accuracy (IT6 ~ IT5) and small surface
roughness (Ra = 0.8 ~ 0.2μm). Grinding is one of the main methods of finishing
parts.
TransGrindTools manufacture wide range kinds of diamond grinding tools which can make your grinding work easier and more effective.
(3) The temperature of the grinding zone is very high due to severe friction. This will cause stress and deformation of the workpiece, and even cause burns on the surface of the workpiece. Therefore, a large amount of coolant must be injected during grinding to reduce the grinding temperature. Coolant also acts as chip evacuation and lubrication.
(4) The radial force during grinding is
very large. This will cause elastic concessions of the machine-wheel-workpiece
system, making the actual depth of cut less than the nominal depth of cut.
Therefore, when the grinding is about to be completed, the smooth grinding
should be carried out without feeding the tool to eliminate errors.
(5) After the abrasive grains are blunt,
the grinding force also increases, causing the abrasive grains to break or fall
off, re-exposing the sharp edge. This characteristic is called
"self-sharpening". Self-sharpening enables normal grinding within a
certain period of time, but after a certain working time, manual dressing
should be carried out to avoid vibration, noise and damage to the surface
quality of the workpiece caused by the increased grinding force.
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